What is a pneumatic trailer?
Pneumatic trailer is known as pneumatic tanker, dry cargo tanker, cement tanker or lime powder tanker.
The pneumatic trailer is composed of rolling system, loading tank, air system and unloading system. It is suitable for bulk transportation of dry powder materials (diameter ≤ 0.1mm), such as fly ash, cement, lime powder, ore powder, granular alkali, etc.
The vertical discharge height reaches 15m, and the horizontal conveying distance reaches 5m. Bulk cement trailers are widely used in cement factories, cement warehouses and large construction sites.
In general terms, the cement trailer is generally used in cement plants, construction sites, etc. It is a special vehicle, which is widely used in industry, agriculture, commerce, power plant, construction, and more. The pneumatic trailer can reduce many costs in packing and unloading.
How big is a pneumatic trailer?
Pneumatic trailer length: 8500-12500mm, 8,500-12,500 meters.
Related: flour tanker trailer
How does a pneumatic trailer work?
The working principle of the pneumatic trailer is that the motor transmits power to the air compressor through the transmission device, the compressed air enters the tank, and the powdered material is fluidized through the fluidized bed.
When the pressure reaches 0.2Mpa, due to the pressure difference between inside and outside of the tank, the powdery materials are transported together with air to the designated position outside of the tank through the discharge pipe. Fast discharge and low residual ash rate are the advantages. Related: What is a bulk cement trailer?
How to load a pneumatic trailer?
- Open the pressure relief valve first and discharge the remaining compressed air into the tank.
- 2. Open the cap of the filler hole and insert the filter.
- 3. Start loading cement into the tank.
- 4. After loading, clean the cement in the seal ring and then close the filler hole cap tightly.
- 5. Close the pressure relief valve, and check valves such as the discharge butterfly valve to prevent cement leakage during transport.
How to unload the pneumatic trailer?
1. Discharge pipingConnect it to the discharge pipe and place the sealing ring when connecting to the discharge pipe. Open the front and rear air inlet valves. Close the pressure relief valve, external air source valve, secondary blow-off valve and discharge butterfly valve.
2. Air compressor: Start the engine and air compressor gently. Then gradually increase the fuel, so that the air compressor can reach the rated speed and inflate the cement tank.
3. Blow-off valveWhen the pressure rises to approximately 0.15MPa, open the secondary auxiliary blow-off valve to clear the discharge pipe, make sure the discharge pipe is not blocked, and then close the secondary auxiliary blow-off valve.
4. Start downloadWhen the pressure rises to 0.2MPa, open the discharge butterfly valve to start discharge.
5. CleaningWhen the pressure drops to approximately 0.02MPa and stabilizes, the cement in the tank is almost completely discharged and cleaning of the tank begins.
6. ClosingClose the front air inlet valve and operate only the rear air inlet valve. Observe the pressure gauge. If the pressure rises, it indicates that there is still residual material in the rear of the tank. After the pressure rises and then drops to approximately 0.02MPa, it indicates that the rear is discharged.
If the pressure does not rise again, the back end has been discharged. After confirming that there is no material remaining in the rear of the tank, open the front inlet valve and close the rear valve to clear the remaining material in the front of the tank. Similarly, observe the pressure gauge.
If the pressure value rises, it indicates that there is still material in the front of the tank. When the pressure rises and falls to approximately 0.02MPa, it indicates that the front is clean. If the pressure does not increase, there is no material left in the front.
7. CompleteAfter confirming that no material remains in the front or rear of the tank, shut off the engine, stop the air compressor, open the pressure relief valve, close the unloading butterfly valve, remove the unloading quick disconnect and return the unloading lines to the vehicle. Finish unloading.
How to unload a pneumatic trailer quickly?
If we want to unload the pneumatic trailer quickly, we need a good air compressor.
What is the difference between a pneumatic tanker and a concrete truck?
Pneumatic tank trucks are often called cement transport trailers, also called bulk cement loaders. Cement is transported in bulk form in large tanks (not bags). It is usually discharged through the pipeline with the help of an air compressor.
The concrete truck transports the prepared concrete mix to the construction site. It is also called truck mixer or transport mixer (TM) or concrete mixer. The truck-mounted drum is a concrete mixer with blades inside. The raw materials needed for the concrete are filled into the TM and transported to the job site.
What does a pneumatic trailer do?
The working method of the pneumatic trailer is to introduce compressed air into the pipeline and then into the powder tank, to do the discharging work. Therefore, the pneumatic trailer can be used to transport various dry powder materials.
Recommended best selling pneumatic tank trailers
1. 50 ton pneumatic trailer for sale
Charge rate: >98% fully loaded
Residual rate: <0.3%
Delivery height: >30m suitable for most silos
Fastest unloading: >1.5ton/min
2. 2-3 axles pneumatic trailer 30-38 CBM
Transport: cement, sand, flour and other granular materials, etc.
Unloading speed: 1.5 tons/minute.
Supply capacity: 200 units/sets per month.
3. 40 ton cement tanker trailer for sale
Panda Mech is a 40 ton pneumatic tank truck manufacturer in China. We supply 35 cbm pneumatic tank truck for sale. Capacity of 35 cubic meter cement trailer: 40 tons.
4. 85 ton cement trailer for sale
Panda Mech is a manufacturer of pneumatic trailers 85 ton pneumatic trailers in China. We supply 85 ton pneumatic trailers for sale. Capacity of 70 cubic meter pneumatic truck trailer: 85 tons.
CONCLUSIONS:
If you want to buy pneumatic tank trailers or have questions about bulk cement trailers, please leave us a message. PANDA MECH is your best choice. As a professional manufacturer with decades of production experience, we have provided various production solutions for tens of thousands of users at home and abroad.
We can help you choose the most suitable pneumatic trailer. In addition, we can provide comprehensive after-sales service, whether it is about operation, repair or maintenance.